Using the TurboDyno
as a part of your racing routine.
Here are a few tips on how to program setups and apply the information obtained
from the TurboDyno.DETERMINE AVERAGE MOTOR AMPS OF YOUR CAR
You can do this with a TurboThirty and a battery pack. First, run a cycle on
the battery pack using the same charge routine you would on race day and a
discharge rate of 20 amps. Record the discharge time of the pack. Next, right
after racing, discharge the rest of the pack using the TurboThirty, record the
time left over and put the values in the following formulas:
(CYCLE DIS. TIME) - (DIS. TIME AFTER RACE) = (DIS. TIME USED)
(DIS. TIME USED) X (DIS. RATE) ÷
RACE TIME (SECONDS) = AVERAGE MOTOR AMPS
You can use this value as the most important load in your setup program. The
TurboDyno loads the motor to six values per test using amps, torque, or volts as
steps. We like using amp loads because it can be related to the AVERAGE MOTOR
AMPS. By programming a setup with a load range above and below the AVERAGE MOTOR
AMPS, and a test voltage of 6.70 volts, we can simulate the actual race
conditions of a six cell car.
MOTOR PINION CALCULATION
Another formula you can use with the TurboDyno will calculate motor pinion
size based on a motor/pinion combination you are currently using. We believe it
is best to base the calculation on a ìknown goodî combination because of the
infinite number of variables to be considered. It can be applied to modified as
well as stock motors with different RPM values for the same load. Use a program
with the AVERAGE MOTOR AMPS as a load and base your calculations on the RPM for
that load using the following formula:
(PRESENT PINION SIZE) X (PRESENT RPM) ÷
(DESIRED RPM) = NEW PINION SIZE
STOCK MOTOR RACING
The WATTS value is the most important reading for stock motors. It is the
term that indicates the horsepower output of the motor. Since stock motors all
have the same number of windings, and battery consumption is normally not a
concern, power output is critical. For instance, if you are testing two
different stock motors and the first one puts out 15000 rpm, 7 in/oz. of torque,
and 85 watts and the second one puts out 16000 rpm, 6 in/oz. of torque, and 90
watts with a 20 amp load, you canít tell which one is better unless you look at
the watt readings because one has a higher rpm but less torque than the other
and vice versa. Differences in timing, brushes, springs etc. can cause the rpm
and torque figures to change, but the watts reading will determine the most
powerful combination.
MODIFIED MOTOR RACING
The EFFICIENCY value is the most important reading for modified motors. This
is because battery consumption is critical. Low wind modifieds can waste a lot
of battery if they operate inefficiently at the AVERAGE MOTOR AMP
value(calculated using battery discharge capacity). Changing brushes, springs,
and timing will move the efficiency curve to best suit the amp range of
operation. For instance: If you calculate your AVERAGE MOTOR AMP value to be 25
amps, the TurboDyno can be set up to hold on a 25 amp load while you adjust the
endbell for maximum efficiency reading right on the display. Because of the
unlimited possibilities when selecting and prepping modifieds, we suggest
obtaining readings from motors that make your car competitive and identifying
its characteristics.
GENERAL INFORMATION ABOUT USING THE TURBODYNO
The TurboDyno is a very accurate and repeatable instrument that can measure
even small changes in motor output. Much of this is due to the fact that all
functions are controlled and corrected by a microprocessor. The condition of the
slave motor does not affect readings and the voltage applied to the test motor
is consistent and accurate regardless of the load. Direct torque measurement is
provided by a true strain gauge in increments of .1in/oz. We have found the
TurboDyno to be a valuable tool for making sure motors are in top condition
after being setup.Motors can be tested at the track to verify output before the
race.
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